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120L Plastic Pallet Mold
- Mould Material: 718, P20
- Runner System: Hot Runner
- Mould Structure: Cylinder core pulling
- Cycle Time: 60s
- Injection Machine: 1600T
- Ejection System: Ejection of stripper
- Delivery Time: 65-75days
Pallet Mold Introduction
The product design points of plastic pallet are demoulding inclination, shrinkage rate and thickness uniformity. The trash can mold applied by manufacturers must be designed to ensure product demoulding and efficient production. The pallet mold should have reasonable slope, so that the pallet body will not stick in the pallet when taken out from the mould, and it is easy to take out pallets with different shapes. In addition, the pallet mold should also have proper shrinkage rate, which affects the appearance and size of trash cans. The pallet mold must strictly control the thickness uniformity of trash cans, so that the pallets produced are neat, beautiful and accurate in size. These all contribute to improved user experience when pallets are used. With optimized pallet mold, pallets can be produced with high quality and lower production cost.
pallet Mold Cavity
Plastic pallet
pallet Mold Core
pallet Moldflow
pallet Mold Manufacturer in China
Before making the trash can mold, you need to do the mold flow analysis, analyze the impact of different positions and different number of gates on the trash can injection molding process, including injection pressure, injection speed, injection cycle, injection exhaust position, etc. With these technical parameters, then start to do the trash can mold design, you can avoid some mistakes in the trash can mold making process.
Pressure
Speed
Time
pallet Mold Steel
As the trash can mold is big, you need to consider the suitable steel in the selection of the mold steel, as well as the steel which is not high in unit price, if you choose comprehensively, it is good to use P20 as the core material, 718 as the cavity material, and H13 for the slider part.
pallet Mold Runner System
The trash can mold adopts multi-point hot runner injection system, usually 2 or 4 points into the gate, the gate for the bottom center position on both sides, multi-point gate can improve the injection efficiency, to avoid the problem of not being able to injection molding, we prefer FOW brand hot runner, the most cost-effective. For more demanding choices, you can also consider YUDO and Husky or Mold Master, which are also more expensive.
Fow Mould | Advantage
pallet Mold Supplier In China
Professionalism
Specializing in injection moulds for 40 years, the number of moulds made is nearly 10,000 sets, and we have accumulated a lot of experience in various aspects such as mould design, processing and production, and mould trial.
Reliability
We treat every customer seriously, keep the customer’s drawings properly, and provide after-sales service for every shipped mold.
Timely
We have a strong sales and after-sales team, and will give a reply to customers’ quotation or after-sales questions within one day.
Cost effective
We have complete production equipment, stock enough raw materials, and strictly control production costs in all aspects of production to provide cost-effective services to our customers.
pallet mold processing
FOWMOULD has a full range of processing equipment, with a total of over 100 sets, 95% of the processing is done in the factory, which can meet the production of over 900 sets of molds per year, with total exports to more than 120 countries. Trash can molds are made about 20 sets per year, the largest mold size is 2500x2000x1500mm.
CNC
EDM
Deep Hole Drill
Lathe
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Grinding machine
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Wire-electrode cutting
CMM
Polish
Injection
Which injection machine is suitable for pallet Mold
Type of plastic pallet
Nestable Pallets
The Nestable Pallets are designed to efficiently stack your produce in a space-saving manner, allowing maximum storage whilst using minimal materials.
Plane Pallet for Storage Boxes
The Plane Pallet for storage boxes offers an alternative design to the traditional plane pallet, with extra support provided by its sidewalls. This allows the boxes to be stacked securely with minimal resistance.
Mesh Surface Plastic Pallet
Mesh Surface Plastic Pallets are perfect for carrying goods with different protruding heights. The pallet's protrusion ensures that products are carried securely and without any damage.
Grid Surface Plastic Pallet
The grid surface Plastic Pallet ensures good traction when carrying different product types, whilst the high impact resistance makes these molds an excellent choice for the transportation of glass products.
Plane Pallet
The Plane Pallets are a popular choice for the transportation of lightweight goods as they offer minimal resistance. This design is favored by manufacturers of food and drinks.
pallet
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pallet Mold product list
We make more than 900 sets of molds per year, with total exports to more than 120 countries.
The shortest mold making time is completed in 4 days, and the largest mold size is 2500x2000x1500mm.
Fow Mould has been in the plastic XXX mould production business for more than 10 years, making it one of the leading manufacturers in China. Our company is one of the largest and most reliable suppliers of XXX moulds, all across the world.
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Frequently Asked Questions
60L trash can mold need 800-1000T injection machine
120L trash can mold need 1600T injection machine
240L trash can mold need 2400-2800T injection machine
60L trash can mold price is about 50000-80000USD
120L trash can mold price is about 80000-120000USD
240L trash can mold price is about 150000-180000USD
The final trash can mold price is base on mould material, mould cavity, hot runner brand, and mould structure.
We suggest to use 2 or 4 point hot runner to make the trash can mold. The hot runner brand is base on your cost budgeting.
Usually it takes 60-75 days to make the trash can mold, if the structure of the mold is simple, it can be finished in 50-65 days, if the structure is complicated, it takes 70-80 days to finish.
First, find the problem of the mold, if some spare part broken, such as wear block damage, hot runner damage and so on, you can contact the manufacturer to provide the new spare parts.
If it is a crack in the mold, or some unsolvable problems such as leakage of glue, you can contact the manufacturer to do the mold rework processing, or repair in the manufacturer’s cooperation with foreign repair points, the cost can be negotiated with the manufacturer.
If there is a more serious quality problem that can not be repaired, you can contact the manufacturer to return the mold or redo a new molds.
It depend on the mould material and structure.
500000shots for P20 mould material.
800000shots for 718 mould material.
1500000shots for 2738 mould material.
First is to see the design ability of the team, need product designer and mold designer.
Second is to see the processing equipment, trash can mold is relatively large, the required CNC processing equipment stroke in more than 1.5 meters, also need a large deep hole drill to do waterway processing, if there is no such equipment, it is difficult to do this kind of mold.
Finally, you also need to see if the mold company has experience in producing such molds, such as trash can molds in the processing of various details need to pay attention to, no experience manufacturers are difficult to do a good job.
Usually the payment is 50% in advance and the remaining 50% before shipment.
Since the trash can mold is relatively large, the payment can be 40% in advance and the remaining 60% before shipment.
